Dry Wind Spray Dryer, Low temperature spray drying machine

SD-DW Series

SD-DW Series Dry Wind Spray Dryer is suitable for processing preparation of bacteriophage microcapsules, Protein feed, Creatinase, Yeast, Drosophila pupae, Lactitol, Mannitol, Graphene modified solution, Various traditional Chinese medicines, microcapsules, ACD, PF, TQB3720, collagen powder, etc.

More details

Product info

SD-DW Series Dry Wind Spray Dryer is suitable for processing preparation of bacteriophage microcapsules, Protein feed, Creatinase, Yeast, Drosophila pupae, Lactitol, Mannitol, Graphene modified solution, Various traditional Chinese medicines, microcapsules, ACD, PF, TQB3720, collagen powder, etc.

Working Principle


COMPARATION

Dry methodFreeze DryerDry Wind Spray Dryer
Drying mechanismVacuum sublimationDew point difference
Drying environmentVacuumNormal pressure
Drying temperature< -20ºC35ºC-60ºC
Vacuum sublimation stateSolution stateSolution atomization state
Evaporation surface areaSmallLarge
Drying efficiencyPoor, generally >24 hoursHigh, generally about 3 seconds
Powder stateBlockPowdered
Accumulation thicknessRequired, generally cannot exceed 10mm, the thicker the thickness, the longer the drying time, the worse the drying efficiencyNone
Conjunctival phenomenonWhen the solution is sublimated, the surface of the solution is prone to conjunctivaeion, which hinders the sublimation of waterNo conjunctival phenomenon
Influence on materialsLong drying time has a certain impact on biological stabilityShort drying time, relatively small impact on biological stability


Safety parameters

  • When the equipment is running, the noise level at the distance from the equipment operator (less than 1 meter) is below 75dB
  • There are obvious warning signs at dangerous parts
  • Comply with the requirements of equipment safety design specifications


Dried sample

Basic parameters

  • Feed rate: 50~2000ml/h
  • Metal parts in direct contact with drugs must be made of 316L stainless steel, and other parts that do not contact materials, such as brackets, can be made of 304 stainless steel.
  • The outside of the equipment can withstand 75% ethanol, 0.2% chlorhexidine and other disinfectants for wiping and disinfection, and can also withstand air disinfectants including 84, formaldehyde, ozone, hydrogen peroxide and acetic acid.
  • The outside of the equipment can withstand 75% ethanol, 0.2% chlorhexidine and other disinfectants for wiping and disinfection, and can also withstand air disinfectants including 84, formaldehyde, ozone, hydrogen peroxide and acetic acid.
  • Relevant data or operation records that need to be monitored and displayed online during the process, such as time, pressure (mechanical display), temperature, flow, alarm information, operation and program running process, can be printed out. 
  • The monitoring interface should include the equipment operation status (such as: preparation, operation, shutdown, etc.), the system program operation process, the data during the equipment operation (such as: temperature, pressure, air volume, etc.), the connection of the corresponding pipelines and valves, the feed pump, and the status of the atomizer opening and closing (which can be displayed on the dashboard). 
  • It is necessary to equip the feeding system, including Lange peristaltic pump and Lange feed pipe.
  • It is necessary to equip the atomization drying system, including atomizer, air compressor, pressure regulating valve, drying tower, perspective mirror, etc.
  • It is equipped with an inlet temperature sensor with a detection range of 0-250ºC
  • It is equipped with an exhaust temperature sensor with a detection range of 0-150ºC
  • It is necessary to equip the product recovery system, including cyclone separation, collection barrel or cup (316 stainless steel or glass), collection valve, etc.
  • The electric control system is of Xinjie brand, and the electric control auxiliary system is of Schneider brand
  • With cyclone collector
  • Exhaust dust collector: high temperature resistant bag filter or other suitable dust collector.
  • Supporting equipment (if any): dew point meter (Michel brand)
  • The equipment needs to adopt appropriate design to prevent static electricity and prevent product dust from escaping from the equipment system to the operating space and surrounding environment.
  • Discharge collection valve: The interface is a clamp-type quick connection
  • Auxiliary equipment should be brought by itself, such as air compressor, dew point meter, cold water circulation unit, etc. The installation site only provides civil water and electricity public engineering facilities, and the system should be guaranteed to operate normally after installation.

CONFIGURATION

NameBrand
Drying towerSUS316L
Cyclone separationSUS316L
Receiving barrelSUS316L
Cyclone collectorSUS316L
AtomizerU.S. spraying system
Air compressorTaiwan Dolphin
Regulating valveFang Wei
Exhaust dust collectorWan Chuang
Bag dust collectorLi Xiang
Temperature sensorShanghai Jia Min (intake and exhaust)
Power supplyTaiwan Mean Well
Electronic control auxiliary systemSchneider
Electrical control systemPLC Xin Jie
Connecting clampGui Yong Brand
RelaySchneider
Display screenLG
BlowerTaiwan Dagang
Peristaltic pumpLange
Peristaltic pump feed pipeLange
Heating coreHongde
Dry air system two-stageLABSPRAY™
Dew point meterMichell
Chilling water circulation unitComson
Exhaust dust collectorLABSPRAY™
Automatic dehumidification systemLABSPRAY™
Automatic switching deviceLABSPRAY™
Humidity detectorLABSPRAY™
Leakage protection deviceLABSPRAY™
Overvoltage stabilizing protection deviceLABSPRAY™
Temperature curve memory functionLABSPRAY™



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